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The integration of Vortex’s Aero-Bin Bottom and loading spouts have been a valuable investment for a U.S.-based calcium carbonate manufacturer. Calcium carbonate, used in industries like construction, paper, plastics, and pharmaceuticals, serves many purposes. It is commonly used as a filler in paper and plastics, a calcium supplement in health products, and an ingredient in cement and lime for building materials.
Handling this fine, dry powder can be challenging, but the Aero-Bin Bottom, designed with a porous aeration bed and a full-bore silo outlet, ensures a steady flow of these materials. This design eliminates common flow issues like bridging, rat holing, and clogging, ensuring smooth operations. As of 2025, this equipment has provided 11 years of continuous performance. By reducing downtime and improving productivity, the Aero-Bin Bottom has streamlined discharge operations, supporting the manufacturing processes of this important compound.
Additionally, Vortex's loading spouts have improved the manufacturer’s transportation logistics. With a cone-in-cone design and a four-cable hoist drive system, these spouts enable efficient, dust-free loading of materials, meeting environmental and workplace safety standards. The result is cleaner operations and faster, more reliable loading times, reducing delays and improving workflow. Vortex supports customers with upgrades and modifications to their existing equipment. These spouts will soon undergo customer-requested enhancements, including new sensors and the possible reinstallation of self-sealing cones.
The manufacturer has commended these technologies for their exceptional reliability, minimal maintenance demands, and versatility in meeting industry needs. By addressing current challenges and future opportunities, this partnership demonstrates Vortex's commitment to delivering effective, long-term solutions. With proven durability and practical design, Vortex’s equipment is a valuable asset in the material handling sector.
